On Hand
Home/Reordering/Deciding how much to order

Reordering

Deciding how much to order

The reorder point says when. Order quantity says how much, and it is usually set by whatever the supplier's price break happens to be.

7 min read394 wordsUpdated July 2026

Order quantity trades two costs against each other. Ordering often means more transactions, more deliveries and more receiving labour. Ordering in bulk means more capital tied up, more space, and more risk if demand changes.

Repeated operational records are more useful as trends than as isolated snapshots. For a workplace analytics example, see this resource.

Most small businesses resolve this by ordering whatever hits the next price break, which optimises one cost and ignores the other.

The price break is not free

A supplier offering ten percent off for triple the quantity is offering a real discount and asking you to fund it. The question is whether ten percent exceeds the cost of holding two extra units of demand for however long it takes to sell.

Holding cost includes the capital, the space, the insurance, the counting, and the probability that some of it will never sell. For slow-moving or perishable lines it comfortably exceeds ten percent.

Ask how long the extra will take to sell

A price break that buys nine months of stock on a line selling steadily is usually worth it. The same break on a line with uncertain demand is a bet.

For broader small-business operating guidance, the U.S. Small Business Administration publishes public resources on managing day-to-day business processes.

Match order frequency to value

High-value fast-moving lines justify frequent small orders — the capital saved is real and the extra transactions are worth it. Low-value items justify infrequent bulk orders, because the administrative cost of ordering exceeds the holding cost.

This is the opposite of what usually happens, where everything is ordered on the same cycle because that is when the supplier is contacted.

Consolidate to reduce delivery cost

Where a supplier charges for delivery or has a minimum order, the sensible unit is not the item but the order: bring forward lines that will be needed soon so one delivery covers several.

This is worth doing deliberately rather than by habit, because it quietly increases holding on the lines brought forward.

Watch the shelf life

For anything with an expiry date, the maximum order quantity is set by consumption within the remaining life, not by price. A bulk discount on stock that expires is a discount on waste.

The same applies to anything with a version, a season or a fashion element, where obsolescence is the practical expiry date.

Recalculate when the price changes

Order quantities set against an old price structure persist through price changes and supplier changes. When a supplier restructures its breaks, the old quantity is no longer the right one — and nobody notices, because the order goes through as usual.

General information. Nothing here is accounting, tax or legal advice. Stock valuation methods, write-off evidence requirements, the tax treatment of losses and the rules on monitoring staff differ substantially between jurisdictions and change over time. Take qualified advice on your own situation.

Related

Continue reading